Smart Surface Refinement Technology for all industrial sectors

WEARTEC® is developed by German Top Chemists and Engineers. Working with German Universities to protect engines, reduce friction and wear, boost efficiency to make a sustainable impact on our environment worldwide.

WEARTEC® is not just another additive. It’s a chemically engineered surface refinement technology that transforms the microscopic structure of metal components under pressure and heat. Once bonded, it creates a layered tribofilm that smooths the surface peaks, drastically reduces friction, and extends the service life of mechanical systems.

Unlike traditional additives that remain suspended in oil, WEARTEC® is transported via the lubricant, then physically and chemically bonds with metal surfaces — forming a resilient layer that enhances performance and durability, even under extreme conditions. This product works on all metal structures and with all lubricants.

WEARTEC® has demonstrated measurable benefits in various high-demand environments:

Maritime

• Reduction of fuel consumption and emissions proven in customer case studies
• Enhanced reliability on engines and gearboxes
• Reduction of maintenance cost

Wind Power

• Life extension of gearboxes & bearings
• Corrosion protection for onshore and offshore turbines
• Long-lasting protection against load-induced wear

Transport & Automotive

• Reduced fuel consumption and emissions
• More horse power and torque
• Smoother running components

Industrial

• Temperature reduction through less friction on high load machinery
• Reduced service intervals
• Supports reduced friction and energy loss in high-demand environments

At a microscopic level, WEARTEC® uses a nano-microparticle concentrate premixed into the lubricant. As temperature and pressure increase, this concentrate migrates to friction-loaded zones. There, it fills microscopic valleys, smooths peaks, and forms a uniform, wear-resistant surface layer.

This layered transformation is semi-permanent and will wear down gradually over time, depending on component load and mileage/hours. Typical reapplication intervals range from
30,000 to 60,000 km for automotive use, or on a maintenance cycle basis for heavy machinery and ships around 1+ year.

WEARTEC® technology goes beyond traditional lubrication. It’s not an oil or grease – it’s a microparticle-based surface treatment that actively improves the condition of metal surfaces during operation.

How it works:

The WEARTEC® surface application treatment is delivered through a compatible lubricant, such as oil or grease, into an engine, gearbox, or bearing. As the lubricant circulates, it transports the treatment to the loaded surfaces. Activated by temperature and friction energy, the concentrate bonds with the surface, filling microscopic valleys and creating a uniform contact pattern. This process reduces surface roughness, minimizes wear, and enhances overall component longevity.
During daily operation, crystalline temperatures trigger a reaction between the application coating concentrate and the metal surface molecules. This initiates a physical bonding process, forming a new, smooth, and resilient surface layer. As a result, the treated metal surfaces develop enhanced strength and corrosion resistance. While friction and wear characteristics improve significantly, the lubricant’s properties remain unaffected.

• Improves the contact pattern
• Reduces friction and temperature
• Seals micro-defects in worn surfaces
• Enhances lubrication efficiency

WEARTEC® is backed by university research and field testing.

• Tested in collaboration with Hochschule Wismar (University of Applied Sciences, Germany)
• Accompanied by Lloyd’s Register

Early oil analysis may show safe PPM increases in silicon, aluminum and iron particles, an indicator of the nano-micro particles bonding to the surface.